Innovative Manufacturing Solutions

Broken Tool Sensing Systems

The PCS program offers the choice of two sensor types, the PCS 100 and the PCS 250. By a large margin, the PCS 100 Broken Tool Sensor system is our best selling system and is America’s #1 Broken Tool Sensor. Its reasonable price, design, performance and ease of repair options make it like no other sensor available. A smaller number of customers select our PCS 250 system when additional diagnostics are required.

PCS 100 Tool Monitor

PCS 100 Broken Tool Sensor System

Cost:
$870.00 for a complete system consisting of one sensor, one control box, one connection cable and one mounting bracket.

Applications:
Broken Tools: Check cylindrical shank tools such as drills, taps, reamers and end mills.

Other Monitoring: Feed completion monitoring, feature presence monitoring, free space monitoring.

Machines:
Machining centers, CNC lathes, transfer machines, special purpose machines and assembly machines.

PCS 100 Specifications
PCD 250 Tool Monitor

PCS 250 Broken Tool Sensor System

Cost:
$1,070.00 for a complete system consisting of one sensor, one control box, one connection cable and one mounting bracket.

Applications:
Broken Tools: Check cylindrical shank tools such as drills, taps, reamers and end mills.

Other Monitoring: Feed completion monitoring, feature presence monitoring, free space monitoring.

Machines:
Machining centers, CNC lathes, transfer machines, special purpose machines and assembly machines.

PCS 250 Specifications